Zinc-Aluminum-Magnesium Steel Coil (ZAM coil) is an excellent corrosion-resistant hot-dip galvanized aluminum-magnesium alloy coated steel sheet product. It is Zinc, 6% Aluminum, 3% Magnesium Alloy Coated Steel, superior corrosion-resistant and uniquely presents a self healing are the 2 main features of ZAM steel coil.
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The content of aluminum and magnesium are 2 kinds of combinations,which are low aluminum and low magnesium medium aluminum and medium magnesium,that is, 1.5 magnesium 2 aluminum, 3 magnesium 6 aluminum.Surface treatment can be consulted in detail.
Standard | EN10324, JIS G 3323-2012, ASTM A 1046, etc. |
Material thickness | 0.25~4.0mm |
Material width | 33~1500mm |
Coating weight | 20g/m2~400g/m2 |
Delivery | 7-30 days |
Payment Method | TT / LC |
Port | Tianjin Xingang Port |
Standard | EN10324, JIS G 3323-2012, ASTM A 1046, etc. |
Examine the surface of the galvanized steel coil carefully. It should be smooth and free from obvious scratches, pits, dents, and blisters. Scratches may penetrate the zinc coating and lead to corrosion of the underlying steel. Blisters can indicate poor adhesion of the zinc coating or the presence of trapped gases during the galvanizing process. For example, if you run your hand over the surface, you should not feel any rough or uneven areas that could potentially affect its performance.
Coating Thickness: Check the specified coating thickness. The thickness of the zinc coating is crucial for corrosion resistance. A thicker coating generally provides better protection. You can ask the supplier for the coating thickness measurement report. In some industries, a minimum coating thickness of a certain number of microns (such as 80 - 100 microns for outdoor applications) is required to ensure long - term durability.
Coating Uniformity: The zinc coating should be evenly distributed over the entire surface of the steel coil. Uneven coating can lead to areas with insufficient protection, where the steel is more likely to corrode. This can be inspected visually to some extent, but more accurate methods such as non - destructive testing techniques (e.g., magnetic induction or eddy - current testing) may be used by the manufacturer or a third - party inspection agency.
Steel Grade: Determine the appropriate steel grade for your intended use. Different steel grades have different mechanical properties such as strength, formability, and ductility. For example, if you need the galvanized steel coil for structural applications, you may require a higher - strength steel grade. The supplier should provide clear information about the steel grade, and you can refer to relevant standards and specifications to verify.
Surface Preparation of the Steel Base: Ensure that the steel base has been properly prepared before galvanizing. Poorly prepared steel surfaces may result in poor adhesion of the zinc coating. Ask the supplier about the surface - cleaning and pre - treatment methods used, such as whether the steel was thoroughly degreased and pickled to remove rust and other impurities.
The content of aluminum and magnesium are 2 kinds of combinations,which are low aluminum and low magnesium medium aluminum and medium magnesium,that is, 1.5 magnesium 2 aluminum, 3 magnesium 6 aluminum.Surface treatment can be consulted in detail.
Standard | EN10324, JIS G 3323-2012, ASTM A 1046, etc. |
Material thickness | 0.25~4.0mm |
Material width | 33~1500mm |
Coating weight | 20g/m2~400g/m2 |
Delivery | 7-30 days |
Payment Method | TT / LC |
Port | Tianjin Xingang Port |
Standard | EN10324, JIS G 3323-2012, ASTM A 1046, etc. |
Examine the surface of the galvanized steel coil carefully. It should be smooth and free from obvious scratches, pits, dents, and blisters. Scratches may penetrate the zinc coating and lead to corrosion of the underlying steel. Blisters can indicate poor adhesion of the zinc coating or the presence of trapped gases during the galvanizing process. For example, if you run your hand over the surface, you should not feel any rough or uneven areas that could potentially affect its performance.
Coating Thickness: Check the specified coating thickness. The thickness of the zinc coating is crucial for corrosion resistance. A thicker coating generally provides better protection. You can ask the supplier for the coating thickness measurement report. In some industries, a minimum coating thickness of a certain number of microns (such as 80 - 100 microns for outdoor applications) is required to ensure long - term durability.
Coating Uniformity: The zinc coating should be evenly distributed over the entire surface of the steel coil. Uneven coating can lead to areas with insufficient protection, where the steel is more likely to corrode. This can be inspected visually to some extent, but more accurate methods such as non - destructive testing techniques (e.g., magnetic induction or eddy - current testing) may be used by the manufacturer or a third - party inspection agency.
Steel Grade: Determine the appropriate steel grade for your intended use. Different steel grades have different mechanical properties such as strength, formability, and ductility. For example, if you need the galvanized steel coil for structural applications, you may require a higher - strength steel grade. The supplier should provide clear information about the steel grade, and you can refer to relevant standards and specifications to verify.
Surface Preparation of the Steel Base: Ensure that the steel base has been properly prepared before galvanizing. Poorly prepared steel surfaces may result in poor adhesion of the zinc coating. Ask the supplier about the surface - cleaning and pre - treatment methods used, such as whether the steel was thoroughly degreased and pickled to remove rust and other impurities.
Raw Material Selection: High - quality steel is the base material. The steel can be produced through processes such as continuous casting and hot - rolling, similar to the general steel manufacturing process. The choice of steel grade depends on the final application of the galvanized steel coil. For example, if it's for construction purposes like roofing, a steel grade with good formability and strength is selected.
Surface Cleaning: Before galvanizing, the surface of the steel coil needs to be thoroughly cleaned to remove any dirt, oil, rust, or other impurities. This is usually done through a series of chemical and mechanical cleaning methods. Chemical cleaning often involves alkaline cleaning agents to dissolve oils and greases. Mechanical methods such as brushing or abrasive blasting can be used to remove rust and scale.
Hot - Dip Galvanizing
Pre - Fluxing: After cleaning, the steel coil is pre - treated with a flux solution. The flux, usually zinc ammonium chloride, helps to improve the wetting of the steel surface by the molten zinc and also protects the steel from oxidation during the immersion process. The coil is then dried to remove any moisture.
Immersion in Molten Zinc: The pre - treated steel coil is immersed in a bath of molten zinc. The temperature of the molten zinc bath is typically around 450 - 460°C. The zinc reacts with the iron on the steel surface to form a series of zinc - iron alloy layers. The outermost layer is pure zinc. The reaction time and the speed of immersion and withdrawal of the coil are carefully controlled to ensure an even and consistent zinc coating thickness. The coating thickness can range from a few microns to several hundred microns, depending on the application requirements. For example, for outdoor applications exposed to harsh environments, a thicker coating may be used.
Electro - Galvanizing
Pre - Treatment: Similar to hot - dip galvanizing, the steel coil's surface is cleaned and prepared. It may also involve a pre - plating treatment to enhance the adhesion of the zinc coating.
Electroplating: In electro - galvanizing, the steel coil is made the cathode in an electrolytic cell, and a zinc anode is used. A zinc - based electrolyte solution, such as a zinc sulfate solution, is used. When an electric current is passed through the cell, zinc ions from the electrolyte are deposited onto the steel surface. The thickness of the electro - galvanized coating is usually thinner than that of hot - dip galvanizing, typically in the range of a few microns to around 20 microns. Electro - galvanizing is often used when a more precise and thinner coating is required, such as for some automotive parts or electrical enclosures.
3. Post - Galvanizing Treatment
Quenching: After hot - dip galvanizing, the coil may be quenched in a water bath to cool it rapidly. This helps to solidify the zinc coating and can also affect its microstructure and properties. Quenching can also improve the adhesion of the coating in some cases.
Passivation: A passivation treatment is sometimes applied to the galvanized surface. This involves treating the surface with a chemical solution, such as a chromate - based solution (although the use of chromium - VI is being phased out due to environmental concerns and alternatives like trivalent chromium or organic - based passivation agents are being used more). Passivation helps to improve the corrosion resistance of the zinc coating by forming a protective film on the surface.
Drying and Inspection: The treated galvanized steel coil is dried to remove any moisture. Then, it undergoes a series of inspections. Visual inspection is used to check for any surface defects such as uneven coating, blisters, or cracks. Coating thickness is measured using non - destructive testing methods such as magnetic induction or eddy - current testing to ensure that it meets the specified standards.
4. Coiling and Packaging
Coiling: The galvanized steel strip is wound onto a mandrel to form a coil. The coiling process is carefully controlled to ensure the coil's tightness and uniformity. Tension control during coiling is important to prevent damage to the zinc coating and to ensure the coil's stability during storage and transportation.
Packaging: The finished galvanized steel coil is packaged to protect it from physical damage and environmental factors. Packaging materials can include plastic wrap, cardboard, and steel straps. The packaging is also labeled with relevant information such as the coil's dimensions, coating thickness, steel grade, and batch number.
Raw Material Selection: High - quality steel is the base material. The steel can be produced through processes such as continuous casting and hot - rolling, similar to the general steel manufacturing process. The choice of steel grade depends on the final application of the galvanized steel coil. For example, if it's for construction purposes like roofing, a steel grade with good formability and strength is selected.
Surface Cleaning: Before galvanizing, the surface of the steel coil needs to be thoroughly cleaned to remove any dirt, oil, rust, or other impurities. This is usually done through a series of chemical and mechanical cleaning methods. Chemical cleaning often involves alkaline cleaning agents to dissolve oils and greases. Mechanical methods such as brushing or abrasive blasting can be used to remove rust and scale.
Hot - Dip Galvanizing
Pre - Fluxing: After cleaning, the steel coil is pre - treated with a flux solution. The flux, usually zinc ammonium chloride, helps to improve the wetting of the steel surface by the molten zinc and also protects the steel from oxidation during the immersion process. The coil is then dried to remove any moisture.
Immersion in Molten Zinc: The pre - treated steel coil is immersed in a bath of molten zinc. The temperature of the molten zinc bath is typically around 450 - 460°C. The zinc reacts with the iron on the steel surface to form a series of zinc - iron alloy layers. The outermost layer is pure zinc. The reaction time and the speed of immersion and withdrawal of the coil are carefully controlled to ensure an even and consistent zinc coating thickness. The coating thickness can range from a few microns to several hundred microns, depending on the application requirements. For example, for outdoor applications exposed to harsh environments, a thicker coating may be used.
Electro - Galvanizing
Pre - Treatment: Similar to hot - dip galvanizing, the steel coil's surface is cleaned and prepared. It may also involve a pre - plating treatment to enhance the adhesion of the zinc coating.
Electroplating: In electro - galvanizing, the steel coil is made the cathode in an electrolytic cell, and a zinc anode is used. A zinc - based electrolyte solution, such as a zinc sulfate solution, is used. When an electric current is passed through the cell, zinc ions from the electrolyte are deposited onto the steel surface. The thickness of the electro - galvanized coating is usually thinner than that of hot - dip galvanizing, typically in the range of a few microns to around 20 microns. Electro - galvanizing is often used when a more precise and thinner coating is required, such as for some automotive parts or electrical enclosures.
3. Post - Galvanizing Treatment
Quenching: After hot - dip galvanizing, the coil may be quenched in a water bath to cool it rapidly. This helps to solidify the zinc coating and can also affect its microstructure and properties. Quenching can also improve the adhesion of the coating in some cases.
Passivation: A passivation treatment is sometimes applied to the galvanized surface. This involves treating the surface with a chemical solution, such as a chromate - based solution (although the use of chromium - VI is being phased out due to environmental concerns and alternatives like trivalent chromium or organic - based passivation agents are being used more). Passivation helps to improve the corrosion resistance of the zinc coating by forming a protective film on the surface.
Drying and Inspection: The treated galvanized steel coil is dried to remove any moisture. Then, it undergoes a series of inspections. Visual inspection is used to check for any surface defects such as uneven coating, blisters, or cracks. Coating thickness is measured using non - destructive testing methods such as magnetic induction or eddy - current testing to ensure that it meets the specified standards.
4. Coiling and Packaging
Coiling: The galvanized steel strip is wound onto a mandrel to form a coil. The coiling process is carefully controlled to ensure the coil's tightness and uniformity. Tension control during coiling is important to prevent damage to the zinc coating and to ensure the coil's stability during storage and transportation.
Packaging: The finished galvanized steel coil is packaged to protect it from physical damage and environmental factors. Packaging materials can include plastic wrap, cardboard, and steel straps. The packaging is also labeled with relevant information such as the coil's dimensions, coating thickness, steel grade, and batch number.
Tianjin Yuantai Derun Steel Pipe Manufacturing Group Co., Ltd. is one of China's top 500 manufacturi-
ng enterprises and China's top 500 private enterprises inmanufacturing.Headquartered in Tianjin, the main production and marketing base is located in Tianjin Daqiuzhuang Industrial Park and Tangshan
Luanzhou Equipment Manufacturing Industrial Park.
Yuantai Derun has 7 production plants including 59 production lines of black ERW pipe, 10 production lines of galvanized pipe, 3 production lines of spiral welding pipe,1 production lines of JCOE LSAW pipe. Total plants area covers 900 acres.Square pipe from 10*10*0.5mm~1000*1000*60mm, rectangular pipe from 10*15*0.5mm~1000*1100*60mm, Circular pipe from 3/4”x0.5mm~80”x40mm,LSAW steel pipe from Ø355.6~Ø2032mm,spiral pipe from Ø219~Ø2032mm, can be manufactured. Yuantai Derun can manufacture square rectangular pipe as per standards of ASTM A500/501,JIS G3466, EN10219, EN10210,AS1163.
Yuantai Derun has the biggest square rectangular pipe stock in China which can meet customer’s direct procurement requirement. Years of technology accumulation makes Yuantai Derun possessing a wealth of production experience which can greatly shorten the development and production cycle of non-standard steel pipe and speed up the delivery time of customized products. At the same time Yuantai Derun also pays attention to advanced technology research and production use of advanced equipment, the production lines of 500*500mm, 300*300mm and 200*200mm are the most advanced equipment in China which can realize the electronic-controlling automation from the forming to the finishing.
Tianjin Yuantai Derun Steel Pipe Manufacturing Group Co., Ltd. is one of China's top 500 manufacturi-
ng enterprises and China's top 500 private enterprises inmanufacturing.Headquartered in Tianjin, the main production and marketing base is located in Tianjin Daqiuzhuang Industrial Park and Tangshan
Luanzhou Equipment Manufacturing Industrial Park.
Yuantai Derun has 7 production plants including 59 production lines of black ERW pipe, 10 production lines of galvanized pipe, 3 production lines of spiral welding pipe,1 production lines of JCOE LSAW pipe. Total plants area covers 900 acres.Square pipe from 10*10*0.5mm~1000*1000*60mm, rectangular pipe from 10*15*0.5mm~1000*1100*60mm, Circular pipe from 3/4”x0.5mm~80”x40mm,LSAW steel pipe from Ø355.6~Ø2032mm,spiral pipe from Ø219~Ø2032mm, can be manufactured. Yuantai Derun can manufacture square rectangular pipe as per standards of ASTM A500/501,JIS G3466, EN10219, EN10210,AS1163.
Yuantai Derun has the biggest square rectangular pipe stock in China which can meet customer’s direct procurement requirement. Years of technology accumulation makes Yuantai Derun possessing a wealth of production experience which can greatly shorten the development and production cycle of non-standard steel pipe and speed up the delivery time of customized products. At the same time Yuantai Derun also pays attention to advanced technology research and production use of advanced equipment, the production lines of 500*500mm, 300*300mm and 200*200mm are the most advanced equipment in China which can realize the electronic-controlling automation from the forming to the finishing.
Roofing: Galvanized steel coils are widely used in roofing applications. The zinc coating protects the steel from rust caused by rain, snow, and other weather conditions. Corrugated galvanized steel roofing sheets are popular for industrial buildings, warehouses, agricultural sheds, and some residential buildings. The sheets are easy to install and provide good durability. For example, in a large - scale industrial warehouse, the galvanized steel roof can withstand years of exposure to the elements without significant corrosion.
Siding: As siding matc option. They can be formed into different profiles such as vertical panels or horizontal lap siding. The material is resistant to fading, chipping, and corrosion, making it suitable for both exterior and interior applications in buildings. In modern architecture, galvanized steel siding can also provide an aesthetically pleasing industrial - look.
Auto Body Parts: Some non - critical auto body parts such as under - body shields, brackets, and some interior components are made from galvanized steel coils. The zinc coating provides corrosion protection, especially in areas exposed to road salts, water, and other corrosive substances. For example, the under - body shield made of galvanized steel can prevent rusting caused by splashing water and debris during driving.
Truck Bodies: Galvanized steel is used in the manufacturing of truck bodies, including the cargo box and side panels. The durability and corrosion resistance of the material are beneficial for heavy - duty transportation applications. The zinc - coated steel can withstand the wear and tear of loading and unloading operations and exposure to different weather conditions during long - distance transportation.
Refrigerators and Freezers: The outer casing and some internal components of refrigerators and freezers are often made from galvanized steel coils. The corrosion - resistant property is important to prevent rusting due to condensation and spills. The smooth surface of the galvanized steel also provides a good base for painting or other finishing processes to achieve an aesthetically pleasing appearance.
Washing Machines and Dryers: The outer shells and tubs of washing machines and dryers can be made of galvanized steel. The material can withstand the corrosive effects of detergents, water, and humidity. Additionally, the strength of the steel provides structural support for the appliances.
Roofing: Galvanized steel coils are widely used in roofing applications. The zinc coating protects the steel from rust caused by rain, snow, and other weather conditions. Corrugated galvanized steel roofing sheets are popular for industrial buildings, warehouses, agricultural sheds, and some residential buildings. The sheets are easy to install and provide good durability. For example, in a large - scale industrial warehouse, the galvanized steel roof can withstand years of exposure to the elements without significant corrosion.
Siding: As siding matc option. They can be formed into different profiles such as vertical panels or horizontal lap siding. The material is resistant to fading, chipping, and corrosion, making it suitable for both exterior and interior applications in buildings. In modern architecture, galvanized steel siding can also provide an aesthetically pleasing industrial - look.
Auto Body Parts: Some non - critical auto body parts such as under - body shields, brackets, and some interior components are made from galvanized steel coils. The zinc coating provides corrosion protection, especially in areas exposed to road salts, water, and other corrosive substances. For example, the under - body shield made of galvanized steel can prevent rusting caused by splashing water and debris during driving.
Truck Bodies: Galvanized steel is used in the manufacturing of truck bodies, including the cargo box and side panels. The durability and corrosion resistance of the material are beneficial for heavy - duty transportation applications. The zinc - coated steel can withstand the wear and tear of loading and unloading operations and exposure to different weather conditions during long - distance transportation.
Refrigerators and Freezers: The outer casing and some internal components of refrigerators and freezers are often made from galvanized steel coils. The corrosion - resistant property is important to prevent rusting due to condensation and spills. The smooth surface of the galvanized steel also provides a good base for painting or other finishing processes to achieve an aesthetically pleasing appearance.
Washing Machines and Dryers: The outer shells and tubs of washing machines and dryers can be made of galvanized steel. The material can withstand the corrosive effects of detergents, water, and humidity. Additionally, the strength of the steel provides structural support for the appliances.